Optimas Manufacturing Solutions

OPTIMAS' assembly staff and facilities in Ningbo.

OPTIMAS engineering staff in Changzhou and Ningbo.

Engineering design office in Changzhou.

Incoming inspectors upload inspection data directly to a web based intranet as components are inspected. Customers can access the information in real time and evaluate supplier performance. All components are then ultrasonic cleaned prior to being inventoried.

Incoming inspector ensuring visual appearance as well as dimensions are correct.

Inspector entering data directly into statistical software.

Important characteristics of an OPTIMAS Assembly Line:

1. In process inspectors after each assembly point.
2. Clear visual guides in two languages.
3. Clear Inspection guides.
4. Non conforming bins at each station.
5. Emergency line stop at each inspection station, requires supervisor and QC manager to restart the line.
6. Trained workers specific to each station.  

Important characteristics of an OPTIMAS Assembly Line:

1. In process inspectors after each assembly point.
2. Clear visual guides in two languages.
3. Clear Inspection guides.
4. Non conforming bins at each station.
5. Emergency line stop at each inspection station, requires supervisor and QC manager to restart the line.
6. Trained workers specific to each station.  

All products are assembled in a clean AC environment. Staff are required to wear safety glasses and gloves. Applications of grease and pastes are carried out using metered devices. All components, assembly workers and inspectors are bar coded for 100% traceability.

All products are assembled in a clean AC environment. Staff are required to wear safety glasses and gloves. Applications of grease and pastes are carried out using metered devices. All components, assembly workers and inspectors are bar coded for 100% traceability.

Each assembled unit is assigned a unique code after assembly ensuring 100% traceability for all products leaving OPTIMAS' facility.

Each assembled unit is measured, calibrated and registrated on a test bench. Also these products are 100% traceable for components, assembly workers and inspectors.

After final inspection products are packed, bar coded and prepared for transport.

OPTIMAS' inventory is controlled on a FIFO basis. All products are traceable utilizing a Bluetooth bar coding system which traces each lot, drawing revision number, quantity to bin, date and relevant supplier information.

All inventory is stored in a clean environment.

OPTIMAS knows that human resources are key in achieving successful fast-track projects. OPTIMAS therefore regularly organizes training for its employees to fulfill all customer needs and to improve "operational excellence".

Training of Process flowcharting is carried out at all management levels.

Detailed inspection work procedures exist for every component OPTIMAS supplies. Calibration gauges are checked in and out daily.